High Quality Foam Manufacturers & Converters
Foam Blocks, Sheets, Cut Sizes, Profile Cuts & Precision CNC Foam Cutting - Serving All Industries and Individuals
foam products
High Quality Foam Manufacturers & Converters
At Foam Factory, we take pride in being a Foam Manufacturer & Converter of high quality foam and foam products. We supply a wide range of high-quality open-cell, flexible polyurethane foam, including standard virgin foam, rebonded foam, memory foam, high-resilience foam, and moulded foam solutions.
In addition to foam manufacturing, we offer precision CNC foam cutting services, including vertical CNC foam cutting for custom and specialised applications. Our advanced cutting capabilities allow us to produce accurate, repeatable foam components tailored to exact specifications for a variety of industries.
Foam Factory supplies the furniture, bedding, automotive, packaging, medical, and related industries, as well as leading retailers across South Africa. Our foams are manufactured in various densities and hardness levels, using chemical ingredients sourced exclusively from reputable global suppliers.
We operate factory shops at our facilities in Centurion, Cape Town, and East London, where the public is welcome to visit, view our products, and purchase directly. Factory tours can be arranged by appointment.
Types of Foam
Standard Virgin Foam
This open-cell foam is the product that most people recognize as normal foam and currently makes up the largest part of our business. The foam grades are manufactured...
Rebonded Foam
This foam is manufactured by shredding pieces of offcut virgin foam and bonding it under pressure to form high-density hard blocks. It is essentially recycled foam and is...
Moulded Foam
Products in this range are moulded under very high pressure into specific shapes and are of exceptional quality. The density and hardness will vary according to the application for...
Memory Foam
Also referred to as Visco Elastic Foam, this high-density, low-resilience polyurethane foam is able to contour to pressure and slowly return to its original shape when the pressure...
High Resilience Foam
This is a high-density, high-resilience polyurethane foam which begins to approach natural latex in terms of its comfort. It is generally used in top-end mattresses....
Mattresses
At Foam Factory we know how important it is to get a good night’s sleep, whether you are working, on the road or even just going away for the weekend and need a quick and affordable solution. We can offer our budget friendly range of mattresses catering for all types physical and budgetary needs.
Honey Dew
Truly value for money unit in the range, the Honey Dew mattress has a 24-density core,...
Mountain Dew
The popular Mountain Dew mattress comprises a 20-density virgin core covered with a polycotton cover that...
Economy
This mattress has an 18-density core and a polycotton cover. It is suitable for short-term adult use...
Budget
Designed for short-term and low-level use, this 12-density foam mattress comprises an inner core and spunbond...
Foam Products
We manufacture high quality foam products, taking into consideration two very important factors: the density and the hardness of the foam. These qualities are very important when manufacturing various foam products.
Moulded Foam
Moulded foam is of exceptional quality because it is moulded into specific shapes under high pressure....
Cut Foam
Cut foam is the most convenient way to buy foam because whatever your requirements, we can...
Foam Sheets
Foam sheets are ideal for a variety of uses and we can provide you with sheets cut...
Foam Blocks
Foam blocks are the most cost-effective way you can buy foam. However, make sure that you have...
